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Tuesday, October 6, 2026

Zenith 601 XL-B Build Log

Detailed construction log of Zenair Zodiac 601 XL Serial #6964

  • The Beginning
  • Wing
  • Empennage
    • Horizontal Stabiliser
    • Elevator
    • Rudder
  • Fuselage
  • Engine
  • Tools
  • Materials
  • Upgrade

Lightening holes

Posted on February 10, 2008August 5, 2008 by Glenn

Continue with lightening holes. Once complete, bring in next sheet of 0.025 and start cutting.

5.15 Hours.

Posted in Wing

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Centre Spar Doublers & Caps

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  • May 16, 2009
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Spot drill, then pilot drill Centre Spar Doublers & Caps. 4.22 Hours.

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Wing ribs

  • Glenn
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Continue with rear ribs- RR#7, RR#6 – also modified fluting pliers. 3.35 hours. Total for December 57.60 hours. Total time overall: 193.97 hours.

  • Fuselage
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Tie Down Rings, Torque Tube Bearing

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Cleaned up Aileron Bellcranks. Went ahead and made 6-W-9-1 Tiedown Rings, 6-B-17 Rear Torque Tube Bearing. 4.63 hours.

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