The images below show marking off the holes and positions of ribs on the spar webs, followed by drilling out the lightening holes with a fly cutter. You can use a pistol drill as I have here, due to the length of the piece, which makes it hard to cut on the drill press.
Most other items cut with a fly cutter I have used the drill press. Note the end flanges bent up in the third and last photos.
Date | Job | Start Time | Finish Time | Total Time | Decimal |
3/04/2010 | Spars | 11:02 | 13:10 | 2:08 | 2.13 | |
13:55 | 16:13 | 2:18 | 2.30 | |||
16:40 | 17:50 | 1:10 | 1.17 | |||
4/04/2010 | Spars | 10:30 | 11:15 | 0:45 | 0.75 | |
11:45 | 13:00 | 1:15 | 1.25 | |||
13:45 | 17:50 | 4:05 | 4.08 | |||
5/04/2010 | 12:00 | 13:00 | 1:00 | 1.00 | ||
13:45 | 15:15 | 1:30 | 1.50 | |||
15:45 | 17:46 | 2:01 | 2.02 | |||