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Friday, August 15, 2025

Zenith 601 XL-B Build Log

Detailed construction log of Zenair Zodiac 601 XL Serial #6964

  • The Beginning
  • Wing
  • Empennage
    • Horizontal Stabiliser
    • Elevator
    • Rudder
  • Fuselage
  • Engine
  • Tools
  • Materials
  • Upgrade

Ailerons

Posted on February 22, 2009 by Glenn

Continue pre-drilling starboard aileron.

3.65 Hours.

Posted in Wing

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Previous: Rudder Assembly
Next: Fuselage form blocks

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  • Wing

Aileron Skins

  • Glenn
  • June 7, 2008
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Spent quite a bit of time getting the bend profile right using a scrap strip for practice. Then went on and made the aileron ribs. […]

  • Wing

Wing Spars

  • Glenn
  • August 31, 2008
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Set out wing spar webs. Also spent some time divising methods of forming Hat Stiffeners. 6.17 Hours.

  • Fuselage
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Tie Down Rings, Torque Tube Bearing

  • Glenn
  • June 28, 2009
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Cleaned up Aileron Bellcranks. Went ahead and made 6-W-9-1 Tiedown Rings, 6-B-17 Rear Torque Tube Bearing. 4.63 hours.

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